Wallis Design provides businesses and individuals with prototype and model fabrication, product development services, patterns and molds, and short production runs of molded parts and assemblies.

We have been involved in projects including models and components for new offshore drilling designs, unmanned aircraft, enclosures and mechanisms for a medical x-ray device, molds and prototypes for designer furniture, aircraft interior parts, and prototypes of consumer products.

Examples of projects:

Models

1/25th scale model of a"cold planer" machine used for asphalt removal.  Shown with wide cutter housing installed.  Complete model is about 25” long.

Closeup showing track and handrail details.Click for large photo.

With narrow cutter housing installed and wide cutter housing turned over to show cutter drum.

CNC Machining

Haas CNC (computer numeric control) vertical mill machining an aluminum mold.

CNC cutting clear acrylic for a wind tunnel test section.

Machining a prototype lever for a medical device.

Topographical Models

Router cutting of topographical information on rigid foam foundation.

Routing complete, beginning fiberglass covering.

Completed golf course model

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Wallis Design
7300 Caribou #4
San Antonio, Texas78238
Phone:  (210)680-9919
Email:scott@wallisdesign.com